Hydraulic Setting Tools

Compatible with tubing conveyed, coiled tubing, and wireline operation modes, our hydraulic setting tools fully comply with API Spec 11D1 and API Q1 international standards. It delivers exceptional performance in conventional wells, deep/ultra-deep wells, high-temperature high-pressure (HTHP) wells, horizontal wells, and corrosive environments with H2S/CO2, helping operators minimize operation risks, reduce non-productive time, and lower overall well completion costs.

1.Ultra-High Reliability & Precision Setting Performance : Adopts a precision-engineered hydraulic drive system, delivering stable and linear setting force with a control error of ≤±2%, eliminating setting failure, incomplete sealing, and rework risks.

Built-in overload protection and pressure relief mechanism, preventing overpressure damage to the tool and downhole string, ensuring maximum operational safety.

Full stroke locking design guarantees complete compression of the sealing element and slips of the target tool, achieving permanent and reliable anchoring and zonal isolation.

2. Universal Compatibility for Global Downhole Tool Systems : Fully compatible with most mainstream brands of soluble bridge plugs, composite bridge plugs, cast iron bridge plugs, production packers, and cement retainers worldwide.

Covers standard casing sizes from 2-7/8" (73mm) to 13-3/8" (340mm), with customizable options for 1.9" to 20" casing sizes.

Supports API standard tubing threads (EUE/NUE), coiled tubing threads, and custom threads (BHGE, VAM, etc.) to match your existing operation string.

3. Extreme Condition Adaptability for Complex Well Environments : Core components are manufactured from high-strength alloy steel (4140, 4340, P110) with special heat treatment, delivering a standard working temperature range of -20℃ ~ 204℃ (-4℉ ~ 400℉) and maximum working pressure up to 105 MPa (15,000 PSI).

Customizable corrosion-resistant alloy materials (Inconel, Duplex Stainless Steel) for H2S/CO2 corrosive environments, and high-temperature models up to 260℃ (500℉) for extreme HTHP wells.

Special anti-corrosion surface coating extends the tool's service life and reduces maintenance frequency.

4. Modular Design for Easy Operation & Low Maintenance Cost : Compact modular structure enables quick disassembly and assembly, with on-site replacement of wearing parts completed in a short time, greatly reducing non-productive time.

The main body of the tool can be reused more than 50 times under standard operation and maintenance, only requiring replacement of low-cost wearing parts (seals, O-rings, shear pins) after each use.

Complete factory-direct spare parts supply system ensures long-term stable operation and low full-life cycle cost.

5. Strict Quality Control & Global Compliance Certification : Full manufacturing process strictly follows API Q1 quality management system and API Spec 11D1 standard requirements.

Each unit undergoes 100% hydrostatic pressure test, full functional test, and non-destructive testing (NDT) before delivery, with complete test reports provided.

Available certifications include API Q1, API Spec 11D1, CE, ATEX, and ISO 9001, fully meeting the regulatory requirements of major oil and gas producing regions worldwide.

Our Hydraulic Setting Tools operate on a highly efficient and stable hydraulic actuation principle, with a simple and reliable operation process :

- The setting tool is connected to the target completion tool (bridge plug, packer, etc.) and run into the predetermined downhole depth via tubing, coiled tubing, or wireline.

- The surface pumping unit injects high-pressure fluid into the tool, driving the internal hydraulic piston to generate a stable, high axial setting force.

- The piston stroke transfers the setting force to the target completion tool, compressing its rubber sealing element and slips, achieving full setting and firm anchoring on the inner wall of the casing.

- After the setting is completed, the built-in pressure relief mechanism automatically releases the pressure, and the shear pin disconnects the setting tool from the set completion tool.

- The setting tool is smoothly retrieved to the surface, completing the entire setting operation.

- Pre-Job Inspection : Before running in hole, inspect all components for damage, verify thread integrity, and conduct a full hydraulic pressure test to confirm the tool's normal function.

- Standard Operation : Strictly follow the rated working pressure and setting force parameters during operation; avoid overpressure and overload use.

- Post-Job Maintenance : After retrieval, thoroughly clean the tool with clean diesel, inspect and replace worn seals, shear pins, and O-rings, and apply anti-corrosion grease before storage.

- Regular Maintenance : Perform full disassembly, inspection, and parts replacement every 10 operations or 6 months (whichever comes first) to ensure long-term reliable performance.

- Well Completion : Setting of permanent/retrievable production packers, production string installation, and completion string commissioning

- Well Intervention & Workover : Bridge plug setting for zonal isolation, water shut-off, profile modification, and wellbore repair operations

- Well Stimulation : Isolation tool setting for staged hydraulic fracturing, acidizing, and formation stimulation operations

- Well Testing : Setting of test packers and isolation tools for formation evaluation and well flow testing

- Well Abandonment : Permanent bridge plug setting for well plugging and abandonment (P&A) operations

- Complex Well Operations : Deep/ultra-deep wells, HTHP wells, horizontal wells, deviated wells, and corrosive well conditions

Q: Are your hydraulic setting tools compatible with bridge plugs and packers from other manufacturers?

A: Yes. Our hydraulic setting tools are designed to be fully compatible with most mainstream brands of bridge plugs, packers, and other downhole completion tools worldwide. We can also customize the tool's connection interface, setting stroke, and actuation force to perfectly match your existing downhole tools - simply provide us with the detailed dimensions and technical parameters of your target tools.

Q: What certifications do your hydraulic setting tools have? Can they be used in our local oil and gas fields?

A: Our standard hydraulic setting tools are certified to API Spec 11D1 and API Q1, the global universal standards for downhole oilfield tools. We can also provide CE, ATEX, and other regional certifications according to your local regulatory requirements. Our tools have been successfully applied in onshore and offshore oil and gas fields in North America, the Middle East, Southeast Asia, Africa, and South America, fully meeting local operation compliance requirements.

Q: Can you customize hydraulic setting tools for special well conditions, such as high temperature, high pressure, and H2S-containing corrosive environments?

A: Absolutely. We have a professional R&D and engineering team with over 15 years of experience in customizing downhole tools for complex working conditions. We can fully customize the tool's material, working pressure, temperature resistance, anti-corrosion performance, structural size, and connection thread according to your specific well parameters, to ensure stable and reliable operation in extreme downhole environments.

Q: What is the delivery time for your hydraulic setting tools?

A: For standard models in stock, we can arrange delivery within 3-5 working days after receiving your payment. For non-standard customized models, the delivery time is usually 15-30 working days, depending on the complexity of the customization. We will confirm the exact delivery date with you before order confirmation, and keep you updated on the production progress throughout the process.

Q: How many times can the hydraulic setting tool be reused? What about the cost of spare parts?

A: The main body of our hydraulic setting tool is made of high-strength alloy steel, which can be reused more than 50 times under normal use and standard maintenance. Only a small number of low-cost wearing parts (seals, shear pins, O-rings, etc.) need to be replaced after each operation. We provide full sets of original spare parts at factory-direct prices, with a complete global supply system, which can effectively reduce your long-term use cost.

Q: Do you provide technical support for on-site operation? What if we encounter problems during use?

A: Yes. We provide 7/24 global technical support for all our customers. Our professional engineering team can provide detailed operation manuals, on-site operation guidance videos, and real-time remote technical guidance. For large-scale projects or bulk orders, we can also arrange professional engineers to provide on-site training and operation guidance. If you encounter any problems during use, you can contact us at any time, and we will give you a professional solution within 2 hours.

Q: What is the minimum order quantity (MOQ) for your hydraulic setting tools?

A: We have no strict MOQ limit. We support 1 unit sample order for testing and performance verification, and also support bulk wholesale orders. We will provide you with the most competitive tiered pricing according to your order quantity, to help you maximize your procurement cost savings.

Q: Can you provide OEM/ODM services for our brand?

A: Yes. We provide comprehensive OEM and ODM services. We can customize the product logo, packaging, color, technical parameters, and operation manual according to your brand requirements, and strictly protect your brand intellectual property rights. We have rich experience in OEM cooperation with many well-known oilfield tool brands around the world.

Hot Tags: hydraulic setting tools, China hydraulic setting tools manufacturers, suppliers, factory, Tubing Anchor Catcher, Profile Nipple, Casing And Casing Pup Joint, Mechanical Cement Retainer, Equalizing Check Valve, drilling tools