Product Introduction
The Single Slip Composite Bridge Plug is a specialized downhole isolation tool primarily used for temporary plugging of oil and gas wells and fracturing construction. Unlike traditional metal bridge plugs, our single slip design features a simplified yet robust structure, with a composite body (except for the toughened zirconia ceramic slip teeth) that ensures lightweight, corrosion resistance, and easy drill-out. It is specifically engineered to provide reliable hydraulic isolation between wellbore zones, preventing fluid cross-flow and enabling targeted operations such as multi-stage fracturing, well cementing, and well abandonment.
Product Features
1.Single Slip Anchoring System : Adopts a high-strength single slip design with toughened zirconia ceramic slip teeth, ensuring firm anchoring in the casing wall without rotation during drilling and milling. The single slip structure simplifies installation while maintaining reliable locking performance, avoiding accidental release or movement during downhole operations.
2.Advanced Composite Material Construction : Except for the slip teeth, all other components are made of high-performance non-metallic composite materials, which are tailored according to different working conditions and mechanical performance requirements through specialized layer weaving methods. This material offers excellent chemical resistance, high tensile strength, low permeability, and resistance to downhole corrosion and fatigue, making it suitable for harsh downhole environments.
3.Rapid Drill-Out Efficiency : The composite body is designed for easy and fast drill-out, with a single plug drilling time of less than 20 minutes using conventional operation tools and processes. This significantly reduces operational time and labor costs, while minimizing debris generation during removal.
4.Reliable Sealing Performance : Equipped with a multi-layer rubber sleeve (upper, middle, and lower) and a pressure-adaptive sealing structure, the bridge plug ensures uniform stress distribution and tight sealing of the casing annular space. It can withstand reverse formation pressure and can be used as a dead plug with a packer, supporting a pressure rating of up to 10,000 PSI (70MPa).
5.Easy Installation & Compatibility : Compatible with standard Baker & Owen hydraulic setting tools, the bridge plug adopts a hydraulic setting method with ball pitching, enabling one-time setting and releasing with conventional operation procedures. It is suitable for vertical, horizontal, and deviated wells, with flexible adaptability to different casing sizes.
6.Cost-Effective & Customizable : The lightweight composite material reduces transportation and downhole operation costs, while the simplified structure lowers maintenance needs. We also offer customized outer diameter and specifications according to customer requirements, meeting diverse wellbore needs.
Working Principle
The Single Slip Composite Bridge Plug works through a simple yet reliable hydraulic setting process :
- Connect the bridge plug to a dedicated setting tool and run it downhole to the predetermined position in the wellbore.
- Pitch the ball to trigger hydraulic setting; the setting tool's push cylinder pushes the upper push ring, which drives the single slip to expand along the cone and anchor firmly on the casing wall.
- As the setting force increases, the cone shears the shear pin and continues to move, compressing the multi-layer rubber sleeve to expand and seal the annular space between the bridge plug and the casing.
- After setting is completed, the setting tool is retrieved, and subsequent operations such as fracturing or cementing can be carried out.
- After the downhole operation is completed, the composite bridge plug can be quickly drilled out using conventional grinding and milling tools, ensuring the wellbore is unobstructed for subsequent production operations.
Quality Assurance
Our Single Slip Composite Bridge Plug is manufactured in strict accordance with API standards and undergoes rigorous quality testing before leaving the factory, including pressure testing, tensile testing, corrosion resistance testing, and drill-out efficiency testing. We have a complete quality control system to ensure that each product meets the high standards required for downhole operations, providing you with reliable and stable performance in harsh downhole environments.
Application Scenarios
The Single Slip Composite Bridge Plug is widely used in oil and gas well operations, especially in unconventional oil and gas reservoir development such as shale gas, where multi-stage fracturing technology is required. Its key application scenarios include :
- Multi-Stage Hydraulic Fracturing : Used to isolate previously fractured zones between stages, allowing pressure to build up and effectively fracture new reservoir zones. After fracturing is completed, it can be quickly drilled out to ensure full-bore access for production, improving reservoir contact and well productivity.
- Well Cementing Operations : Serves as a temporary flow barrier during primary and remedial cementing, ensuring accurate cement placement around the casing without displacement by formation fluids. After cement curing, it can be easily drilled out to enable well perforation for hydrocarbon production.
- Well Abandonment (P&A) : Provides reliable permanent sealing to isolate hydrocarbon-bearing zones, aquifers, or depleted formations, helping operators comply with environmental and regulatory requirements for well abandonment.
- Zonal Isolation for Testing & Stimulation : Isolates specific wellbore sections for formation testing, stimulation, or production, preventing fluid cross-flow between different zones and ensuring the accuracy of test results and effectiveness of stimulation operations.
FAQ
Q: What is the difference between Single Slip Composite Bridge Plug and multi-slip bridge plug?
A: The single-slip design has a simpler structure, more stable anchoring force, and uniform stress on the casing, which can reduce casing wear; it is more suitable for narrow casing space and deviated wells. The multi-slip design is prone to misalignment, uneven stress, and easy casing damage. At the same time, our single-slip product is lighter and easier to drill.
Q: Can the product be customized according to our well condition requirements?
A: Yes, we support full customization. We can customize casing size, working temperature, working pressure, material, and setting method according to your specific well condition and operation requirements to ensure that the product is fully compatible with your operation scenario.
Q: What certifications do your products have?
A: Our products comply with API 11D1 and API 510 standards, and we can also provide other international certifications according to customer needs (such as CE, ISO, etc.) to meet the import requirements of different countries and regions.
Q: What is the delivery time and payment terms?
A: The delivery time for standard products is 7-15 working days, and for customized products is 20-30 working days. Payment terms: T/T (30% advance payment, 70% balance before delivery), L/C, Western Union, etc., which can be negotiated according to the order quantity.
Q: How to ensure the drilling effect of the composite bridge plug?
A: Our composite main body adopts a special material ratio, which has good drillability. We will provide professional drilling parameters (rotation rate: 60 ~ 150 rpm, bit weight: 5 ~ 15 kN, etc.) and supporting drilling tools suggestions to ensure fast and smooth drilling, and the debris can be effectively circulated and removed.
Q: Do you provide technical support and after-sales service?
A: Yes, we provide 24-hour online technical support, guide customers in product installation, setting, and drilling operations; provide a 12-month quality guarantee period, and if there is any quality problem (non-human damage), we will provide free replacement or maintenance.
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|
Item |
Specification |
|---|---|
|
Product Name |
Single Slip Composite Bridge Plug |
|
Casing Size (in) |
4½", 5", 5½" (Customizable) |
|
Casing ID (mm) |
4½": 99.6 - 103.9; 5": 108.6 - 115.8; 5½": 112.2 - 124.3 |
|
Bridge Plug OD (mm) |
4½": 90; 5": 98; 5½": 105/110 |
|
Bridge Plug ID (mm) |
20 - 30 (According to Casing Size) |
|
Pressure Rating |
10,000 PSI (70 MPa) |
|
Setting Force (kN) |
130 - 170 (According to Casing Size) |
|
Drill-Out Time |
≤ 20 Minutes per Plug |
|
Material |
Composite Materials (Main Body); Toughened Zirconia Ceramic (Slip Teeth) |
|
Setting Method |
Hydraulic Setting (Ball Pitching) |
|
Application |
Oil & Gas Well Temporary Plugging, Multi-Stage Fracturing, Well Cementing, Well Abandonment |







