Product Introduction
The Hydro-Mechanical Set Bridge Plug is a critical downhole device designed to isolate specific sections of a wellbore, preventing fluid or gas communication between zones during well testing, stimulation, cementing, workover operations, or well abandonment. Unlike traditional cement plugs, our hydro-mechanical bridge plug offers flexible deployment and secure setting, eliminating the need for complex external setting tools and ensuring a high-integrity seal even under extreme downhole pressures and temperatures.
Crafted with durable materials and field-proven design, this tool integrates a hydraulic chamber to initiate the setting process, followed by mechanical tension to complete the seal-ensuring consistent and reliable performance in both standard and harsh well environments, including high-pressure/high-temperature (HPHT) wells.
Product Features
1.Hydraulic-Mechanical Dual Setting Mechanism : Initiated by hydraulic tubing pressure and completed with mechanical tension, the setting process is smooth, efficient, and highly reliable-eliminating the need for wireline setting tools and reducing operational complexity and costs.
2.Superior Zonal Isolation : Equipped with high-performance elastomeric packing elements (available in Nitrile, HNBR, Aflas, or Viton) and case-hardened slips, the plug provides a tight, leak-proof seal that withstands high differential pressures (up to 48,000 psi) and prevents fluid migration between well zones.
3.Drillable Design : Constructed from cast iron or durable alloys, the bridge plug can be easily drilled out when retrieval is required, minimizing debris generation and reducing removal time and costs compared to non-drillable alternatives.
4.Versatile Compatibility : Suitable for most casing grades (including premium grades up to V-150) and available in a wide range of sizes (from 3 1/2" to 20"), the plug can be deployed in various well types and seamlessly integrated with retrievable production packers or squeeze packers.
5.Anti-Preset & Anti-Swab Protection : Features 360-degree slips and an angled backup design to prevent premature setting during deployment and swab-induced movement, ensuring precise placement at the target depth.
6.Cost-Effective & Reusable : The hydraulic-mechanical setting tool is reusable multiple times, and the plug's compact, slim-line design reduces run-in time and operational costs-ideal for both one-time abandonment and repeated well interventions.
7.Full Tubing Bore Access : After setting and releasing the work string, the plug maintains a full tubing ID, allowing unobstructed passage of fluids, wireline perforating, and logging equipment for subsequent operations.
Quality Assurance
We adhere to strict quality control standards to ensure every Hydro-Mechanical Set Bridge Plug meets or exceeds industry requirements (API Spec 11D1, ISO 14310). All products undergo rigorous testing, including pressure testing, temperature testing, and mechanical performance testing, to guarantee reliability and durability in the harshest downhole conditions. Our commitment to quality ensures that your operations run smoothly, safely, and efficiently.
Application Scenarios
Our Hydro-Mechanical Set Bridge Plug is widely used in oil and gas well operations, including but not limited to :
- Permanent Well Abandonment : Provides long-term, high-integrity isolation for wells that are no longer in production, ensuring environmental safety and compliance with industry standards.
- Temporary Zonal Isolation : Isolates lower well zones during upper zone testing, cementing, stimulation, or production, preventing cross-contamination and ensuring accurate operation results.
- Multi-Stage Fracturing : Enables efficient isolation of fracturing zones, supporting multi-stage completion operations and optimizing hydrocarbon recovery.
- Well Workover & Maintenance : Facilitates safe workover operations by isolating specific well sections, reducing risks and improving operational efficiency.
- Squeeze Cementing : Works in tandem with squeeze packers to ensure effective cement placement and zonal isolation in damaged or non-uniform wellbores.
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|
Item |
Specification |
|---|---|
|
Casing Setting Range (Inch) |
3 1/2" - 20" |
|
Max Differential Pressure (PSI) |
5,000 - 48,000 (depending on size) |
|
Temperature Rating (°F) |
Standard: 325°F; Custom: Up to 400°F |
|
Shear Force (LBS) |
9,000 - 30,000 (varies by model) |
|
Packing Element Material |
Nitrile, HNBR, Aflas, Viton |
|
Construction Material |
Cast Iron, High-Strength Alloy |
|
Setting Method |
Hydraulic Actuation + Mechanical Tension |
|
Retrieval Method |
Drill-Out (Permanent) or Mechanical Pull (Retrievable Models) |
|
Thread Type |
2-3/8" EUE (Standard); Custom Threads Available |






