Composite Frac Plug

Our Composite Frac Plug is a high-performance downhole completion tool designed for multistage fracturing operations in oil and gas wells. Made of advanced fiberglass-reinforced epoxy resin composite material (with optional carbon fiber reinforcement), it replaces traditional cast iron frac plugs to overcome the limitations of slow drill-out, heavy weight, and casing wear. The product integrates reliable anchoring, effective sealing, and rapid drillability, ensuring precise zonal isolation during fracturing and easy removal during well cleanup, making it ideal for plug-and-perf operations in both shallow and deep wells.

1.Rapid Drill-Out & Time Savings : Compared to conventional cast iron plugs, our composite frac plug reduces mill-out time by up to 50%-achieving drill-out in 4-10 minutes per plug, even in long lateral wells (over 12,000 feet). For operations using 60-80 plugs, this translates to roughly 13 hours of savings per well, cutting labor and rig costs by up to $150,000 per operation. It leaves no large metallic debris, eliminating the risk of stuck drill pipes and reducing cleanup time.

2.Superior Zonal Isolation : Equipped with a double elastomer sealing system and optimized cone structure, the plug expands evenly under pressure to form a tight seal with the casing, ensuring zero fluid leakage between fracturing stages. The built-in check valve allows drilling fluid to flow only from the fractured layer to the surface, enabling rapid flowback after fracturing, avoiding interlayer channeling, and facilitating subsequent drill-out operations safely.

3.High Strength & Durability : The advanced composite material provides excellent high-temperature and high-pressure resistance, with a maximum pressure rating of 10,000 psi (69 MPa) and temperature resistance up to 250°F (121°C), meeting the harsh conditions of deep well fracturing. The ceramic gripping buttons and segmented backup rings enhance anchoring stability, ensuring the plug stays securely in place during high-pressure fracturing without slipping or damage.

4.Metal-Free Design (Optional) : The full composite structure (excluding optional ceramic buttons) eliminates metallic components, avoiding casing scratches and reducing the risk of damage to downhole tools during drill-out. The interlocking clutching feature prevents rotation during setting and drill-out, further improving operational safety and efficiency.

5.Easy Installation & Versatility : Compatible with standard wireline setting tools, the plug is installed via cable ignition-igniting slow-burning gunpowder in the setting tool to generate high pressure, driving the cones to compress the packing element and anchor the slips securely. It supports ball drop or ball-in-place operation, with a pump-down ring option for precise installation and stable anchoring, adapting to casing sizes from 3.5 inches to 6.0 inches.

Our Composite Frac Plug is widely used in multistage fracturing operations for unconventional oil and gas reservoirs, including :

- Shale oil and gas well completions (e.g., Marcellus, Permian basins)

- Tight oil and gas reservoir fracturing

- Horizontal and extended-reach wells (lateral length over 12,000 feet)

- Plug-and-perf fracturing operations (unlimited stage fracturing)

-Well stimulation and remedial operations

Q: What is the MOQ for your Composite Frac Plug?

A: The minimum order quantity is 50 pieces for standard models; customized orders can be negotiated based on your requirements.

Q: How long is the production lead time?

A: Standard models: 7-15 working days; customized models: 20-30 working days.

Q: Can you provide technical documentation and certification?

A: Yes, we provide detailed technical data sheets, test reports, and certification documents (ISO, API) for all products.

Q: What is the warranty period?

A: We offer a 1-year warranty against manufacturing defects. If the product fails due to quality issues during use, we will provide free replacement or repair.

Q: Do you provide on-site technical support?

A: Yes, our professional technical team can provide on-site installation guidance and troubleshooting services upon request.

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