Product Introduction
A Three-piece High-platform Ball Valve is a quarter-turn (90° rotation) on-off and flow-regulation valve featuring a three-piece split-body construction (a center body section plus left and right bolted bonnets/end caps) and an ISO 5211 standard high mounting platform (a precision-machined mounting pad on top of the valve body that directly accepts pneumatic, electric, or hydraulic actuators without additional brackets or couplings) - engineered for applications requiring easy in-line maintenance, convenient automation upgrade, and reliable sealing in general industrial, chemical, hygienic, and water-treatment pipelines. The three-piece body is the defining structural feature: unlike one-piece or two-piece ball valves (which require removing the entire valve from the pipeline to access internal parts), the three-piece design allows the center body section (containing the ball, seats, and stem) to be disassembled in-line - the left and right bonnets remain bolted to the pipeline, the body bolts are removed, and the center body lifts off for inspection, cleaning, seat/ball/stem replacement, or repair - significantly reducing downtime and maintenance cost, especially in large or hard-to-reach piping systems. This makes the three-piece design ideal for high-cycle, heavy-service, or critical-process applications where valve maintenance must be fast and non-disruptive. The ISO 5211 high platform is the second defining feature: the top mounting pad is manufactured to the ISO 5211 international standard for valve actuator mounting - with standard bolt-hole circle, drive shaft dimension, and flange size per valve torque/size. This means any ISO 5211-compliant pneumatic, electric, or hydraulic actuator can be directly mounted to the valve without custom brackets, couplings, or adapters - ensuring precise stem-to-actuator alignment (no misalignment wear), easy installation, and interchangeability between actuator brands. The valve is typically supplied with a manual handwheel or lever (for manual operation), but the high platform allows field upgrade to pneumatic or electric actuation at any time - simply remove the handwheel, mount the actuator, and connect power/air - no valve modification needed. This "manual-now, automation-later" flexibility is valuable for projects that start manual but plan for future automation, or for spare-parts standardization (one valve body covers manual and automated service). The valve uses PTFE, RPTFE (reinforced PTFE), VITON (fluorocarbon), or PPL seat seals - PTFE for general chemical/water service (zero leakage, -29~180°C), RPTFE for higher pressure/wear (glass/carbon fiber reinforced, better dimensional stability), VITON for high-temperature/oil/hydrocarbon service (-20~200°C, oil-resistant), PPL for steam/thermal oil (to ~220°C). An encapsulated seal option (ball fully encapsulated in PTFE/PFA, or seat design that eliminates cavity) is available for hygienic/sanitary service - preventing medium retention in the valve cavity (no dead legs where bacteria can grow, no cross-contamination between batches). The full-port design (ball bore = port size) provides nearly straight-through flow with minimal pressure drop. The valve body is available in 304 (CF8) stainless steel (general corrosion/water/food), 316L (CF3M) stainless steel (chloride/saltwater/hygienic/pharma - low carbon for weldability), or cast steel WCB (general oil/gas/steam, higher strength, lower cost). The ball and stem are 304/316 stainless steel (corrosion-resistant, same-grade for galvanic compatibility). Safety features include blowout-proof stem (bottom-retained, cannot eject under pressure), anti-static device (discharges static from ball/seat friction to ground - for flammable media), and API 607 fire-safe design (metal backup seats + graphite packing - maintains containment if soft seats destroyed by fire). The valve cavity is CNC machined with inner surface finish Ra 0.6μm (hygienic grade - smooth, easy to clean, resists product adhesion). Sizes DN15–DN150 (1/2"–6"), pressures PN1.0–2.5MPa (Class 150–300, 1000WOG - customizable higher), temperatures -29°C~180°C (per seal material). Connections are exceptionally versatile: flanged RF (ANSI B16.5/EN 1092/DIN, industrial piping), clamp (general), weld (butt weld/socket weld, high-integrity), thread FNPT (NPT female, small-bore equipment), and hygienic connections including SMS (Swedish Standard, European food/dairy), ISO 2852 (international sanitary), DIN 11851 (German dairy), RJT (British dairy), IDF (Israeli Dairy Federation), and BPE (Bioprocessing Equipment, US pharma/biotech) - covering global hygienic standards. Designed per API 608, ASME B16.34, ASME B16.10, ASME B16.5; tested per API 598 (shell 1.5× rated, seat 1.1× rated). Applicable media include water, oil, steam, gas, corrosive chemicals, and food-grade media. Widely used in petroleum & natural gas, chemical, hygienic (food/beverage/dairy/pharmaceutical/cosmetic), water treatment & municipal, and metallurgy/light industry/papermaking/power/refrigeration/automotive. This valve is the three-piece in-line-maintainable high-platform ball valve solution for easy automation, hygienic corrosion-resistant service, and reliable global industrial flow control.
The three-piece split-body construction combined with the ISO 5211 high platform and extensive hygienic connection options makes this valve uniquely suited for applications requiring frequent maintenance, future automation upgrade, and hygienic/sanitary compliance - particularly in chemical processing, food & beverage, pharmaceutical & biotech, water treatment, and general industrial service where valve uptime and maintenance efficiency are critical. Compared to one-piece and two-piece ball valves, the three-piece design offers: (a) in-line maintenance - center body removable without disconnecting pipeline (one-piece cannot be disassembled; two-piece requires removing from pipeline or partial disassembly with limited access); (b) better seal access - ball and both seats fully accessible when center body removed (two-piece only one side easily accessible); (c) easier seat replacement - both seats replaceable without special tools; (d) better for large sizes - three-piece distributes body stress, easier to manufacture and maintain in DN50+; (e) but slightly larger/heavier/more expensive than two-piece (more body parts, more gaskets, more bolts). For small-bore DN≤25, two-piece is often sufficient; for DN≥50 or critical service, three-piece is preferred. Compared to the high-pressure forged steel three-piece ball valve (a sibling in the series), this valve differs in: (a) pressure - PN1.0–2.5MPa (Class 150–300, 1000WOG) general industrial vs PN16–420 (Class 900–2500) high-pressure; (b) body material - 304/316L/WCB cast (general/hygienic) vs A105/F304/F316/F11/F22 forged (high-pressure); (c) application - general chemical/hygienic/water vs high-pressure oil/gas/LNG/hydrogen; (d) connection - hygienic connections (SMS/IDF/BPE) available vs high-pressure flange/thread/BW. The high-pressure forged three-piece is for extreme pressure; this valve is for general/hygienic medium pressure. Compared to the stainless steel electric ball valve (another sibling), this valve differs in: (a) body structure - three-piece (in-line maintenance) vs two-piece (standard); (b) actuation - manual standard with high platform (field-upgradable to pneumatic/electric) vs electric actuator standard; (c) hygienic connections - 7 hygienic standards (SMS/ISO/DIN/RJT/IDF/BPE) vs tri-clover only; (d) cavity finish - Ra 0.6μm hygienic (explicitly specified) vs standard polished; (e) encapsulated seal - available (no cavity retention) vs standard seat. The stainless electric ball valve is for pre-configured electric automated service; this valve is for flexible manual-to-automation and hygienic multi-standard service. For hygienic/sanitary applications, this valve's features are specifically designed: (a) 316L body (weldable, corrosion-resistant, high-purity); (b) encapsulated seal (eliminates cavity dead legs - no trapped fluid/bacteria); (c) cavity Ra 0.6μm (CNC machined smooth surface - easy CIP cleaning, resists adhesion); (d) 7 hygienic connection standards (SMS/ISO 2852/DIN 11851/RJT/IDF/BPE + tri-clamp) - compatible with global sanitary piping systems (European SMS/DIN, British RJT, Israeli IDF, US BPE/3-A); (e) full-port (no flow restriction, no dead legs); (f) PTFE/RPTFE seats (chemically inert, food-grade, easy to clean). This makes the valve suitable for food & beverage (dairy, brewing, beverage, food processing), pharmaceutical (API, formulation, sterile fluids), biotech (fermentation, cell culture), and cosmetic (personal care products) - with the appropriate hygienic connection and surface finish per regional standard. For chemical processing, the three-piece design allows fast seat/ball replacement in corrosive media (where seals wear faster), the 316L body resists acids/alkalis/chlorides, PTFE/RPTFE seats resist chemicals, and the high platform allows remote pneumatic/electric actuation in toxic/corrosive areas (operators not near valve). For water treatment & municipal, 316L resists chlorine/chloride, three-piece allows in-line maintenance in underground/valve vaults (no need to excavate/remove valve), full-port low pressure drop saves pumping energy. For petroleum & natural gas, WCB body for general oil/gas, anti-static + API 607 fire-safe for flammable media, high platform for automated wellhead/process control. For general industrial (metallurgy, light industry, papermaking, power, refrigeration, automotive), the valve's versatility (multiple materials, connections, actuation) and easy maintenance make it a cost-effective general-purpose ball valve. The valve is manufactured under strict quality control with 100% hydrostatic testing (shell 1.5× rated, seat 1.1× rated), and for hygienic models, surface finish inspection (Ra measurement) and cleaning/passivation. Certified to ISO 9001, CE; API 607 fire-safe; 3-A/FDA hygienic optional (with appropriate configuration). With an 18-month warranty and OEM/ODM customization (private labeling, special materials, special connections, hygienic surface finish, actuator integration, encapsulated seal, custom pressure), this valve is a reliable, maintainable, and versatile solution for global three-piece high-platform ball valve applications - from conventional chemical/water to hygienic food/pharma and automated industrial process control.
Product Features
1.Three-piece Split-body In-line Maintenance
Three-piece construction - center body + left/right bolted bonnets. Center body (ball/seats/stem) removable in-line without disconnecting pipeline or removing valve - fast inspection, cleaning, seat/ball/stem replacement. Both seats fully accessible. Reduces downtime vs one-piece/two-piece (which require valve removal). Ideal for high-cycle, critical-process, hard-to-reach piping. Body gaskets spiral-wound/PTFE; bolts stainless or carbon steel per body material.
2.ISO 5211 High Platform Direct-mount Automation
ISO 5211 standard top mounting pad - direct-mount any ISO 5211 pneumatic/electric/hydraulic actuator without bracket/coupling/adapter. Precise stem-to-actuator alignment (no misalignment wear), interchangeable between actuator brands. Manual handwheel/lever standard; field-upgrade to automation anytime (remove handwheel, mount actuator). "Manual-now, automation-later" flexibility - one valve body covers manual and automated service, simplifies spare parts.
3.Hygienic Design + Encapsulated Seal + Ra 0.6μm Cavity
Encapsulated seal option - ball fully encapsulated or cavity-free seat design, no medium retention/dead legs (no bacteria traps, no cross-contamination). Valve cavity CNC machined, inner surface Ra 0.6μm hygienic - smooth, easy CIP/SIP cleaning, resists product adhesion. 7 hygienic connection standards: SMS, ISO 2852, DIN 11851, RJT, IDF, BPE, tri-clamp - global sanitary compatibility. 316L body, full-port, PTFE/RPTFE seats - for food/beverage/dairy/pharma/biotech/cosmetic.
4.Premium Materials + Corrosion Resistance
Body: 304 (CF8) stainless (general water/food/mild chemical), 316L (CF3M) stainless (chloride/saltwater/hygienic/pharma, low-carbon weldable), cast steel WCB (general oil/gas/steam, high strength, lower cost). Ball & stem: 304/316 stainless (same-grade galvanic compatible, no bimetallic corrosion). Seats: PTFE (general, -29~180°C, zero leakage), RPTFE (reinforced, higher pressure/wear), VITON (oil/hydrocarbon/high-temp -20~200°C), PPL (steam/thermal oil to 220°C). Adapts to water, oil, steam, gas, corrosive chemicals, food-grade media.
5.Full-port Low Resistance + Safe Reliable
Full-port design - ball bore = port size, nearly straight-through flow, minimal pressure drop (resistance coefficient ≈ same-length pipe), energy-saving. Blowout-proof stem (bottom-retained, cannot eject under pressure). Anti-static device - ball-stem-body electrical continuity, discharges static, prevents sparks in flammable media. API 607 fire-safe - metal backup seats + graphite packing, maintains containment if soft seats destroyed by fire. Safe for flammable/explosive/hazardous media.
6.Wide Connections + Sizes + Global Standards
Connections: flange RF (ANSI B16.5/EN 1092/DIN), clamp, weld (BW/SW), thread FNPT, hygienic SMS/ISO/DIN/RJT/IDF/BPE. Sizes DN15–150 (1/2"–6"). Pressure PN1.0–2.5MPa (Class150–300, 1000WOG, custom higher). Temp -29~180°C (per seal). Operation: manual handwheel, pneumatic, electric. Design: API 608, ASME B16.34, B16.10, B16.5. Test: API 598 (shell 1.5×, seat 1.1×). ISO 9001/CE; API 607 fire-safe; 3-A/FDA hygienic optional. 18-month warranty. OEM/ODM private labeling, custom materials/connections/hygienic finish/actuator/encapsulated seal.
Working Principle
A Three-piece High-platform Ball Valve operates on the principle of a ball that rotates 90° between fully open and fully closed positions, with the ball housed in a three-piece split body (center body + left/right bolted bonnets) and the valve topped with an ISO 5211 standard high mounting platform for direct actuator mounting. The valve consists of a center body section (containing the ball cavity, stem bore, and top mounting platform), two end bonnets (left and right, each with a seat pocket and connection end), body bolts (connecting center body to bonnets), body gaskets (between center body and bonnets), an O-type ball (full-port), two seat rings (PTFE/RPTFE/VITON/PPL), a valve stem, stem packing (PTFE/graphite), a packing gland, an ISO 5211 mounting pad (integral with center body or bolted), a manual handwheel/lever (or pneumatic/electric actuator), and end connections (flange/clamp/weld/thread/hygienic). The three-piece body principle is the core structural differentiator: (1) Center body: the middle section contains the ball cavity, stem bore, and top mounting platform - it is the "core" of the valve. (2) Left/right bonnets: the two end sections each contain a seat pocket and the pipeline connection end - they bolt to the center body from both sides. (3) Body bolts: typically 4–8 bolts (per size) pass through the bonnets and thread into the center body (or through both with nuts) - clamping the three sections together with body gaskets. (4) In-line disassembly: to maintain the valve, the body bolts are removed, the center body (with ball, seats, stem) lifts off vertically (or slides out) - the left and right bonnets remain connected to the pipeline. This allows full access to the ball and both seats without breaking the pipeline connection. (5) Reassembly: new seats/ball/stem installed, center body placed back, bolts torqued to spec, valve tested. This is much faster than removing a one-piece/two-piece valve from the pipeline (which requires disconnecting both ends, supporting the valve, and often using a come-along or crane). The ISO 5211 high platform principle: (1) Standard mounting: the top pad is manufactured per ISO 5211 - with standard flange size, bolt-hole circle diameter, bolt size/count, and drive shaft dimension per valve torque rating (ISO 5211 defines F03–F25 mounting flanges for different torque ranges). (2) Direct mount: an ISO 5211-compliant actuator (pneumatic rack-pinion/scotch-yoke, electric quarter-turn, hydraulic) has a matching bottom flange - it bolts directly to the valve pad, and the actuator drive shaft engages the valve stem directly (via a square or double-D coupling). (3) No bracket needed: unlike valves with a non-standard stem top (which require a custom bracket + coupling to mount an actuator), the ISO 5211 pad eliminates brackets - reducing parts, cost, and misalignment. (4) Precise alignment: the standard interface ensures the actuator drive shaft and valve stem are concentric - no side loading, no wear, smooth operation. (5) Interchangeability: any brand of ISO 5211 actuator fits - customers can choose actuator per preference/availability. (6) Manual-to-automation upgrade: the valve ships with a manual handwheel/lever mounted on the ISO 5211 pad. To upgrade, remove handwheel, mount actuator, connect air/power - done in minutes, no valve modification. The ball rotation principle: when the handwheel or actuator rotates the stem, the ball turns 90°. At fully open (90°), ball bore aligned with pipeline - full-port unobstructed flow, minimal pressure drop. At fully closed (0°), solid ball blocks flow - seats press against ball, tight seal. The full-port principle: ball bore diameter = pipe/port diameter - maximum flow capacity (Cv), minimal pressure drop, no fluid entrapment (hygienic). The sealing principle: (a) PTFE seat - conforms to ball, zero leakage ANSI Class VI, chemically inert, -29~180°C. (b) RPTFE (reinforced PTFE) - PTFE filled with glass fiber/carbon fiber/mineral - better dimensional stability, higher pressure capability, less cold flow, more wear-resistant than pure PTFE; for higher pressure/wear service. (c) VITON (fluorocarbon/FKM) - oil/hydrocarbon resistant, -20~200°C, for oil/gas/fuel/high-temp; not for steam/strong acids. (d) PPL - modified polyphenyl ester, to ~220°C, for steam/thermal oil. (e) Spring-loaded seats - spring behind each seat maintains contact force, compensates wear/thermal expansion. The encapsulated seal principle (hygienic option): (a) Encapsulated ball - the ball is fully encapsulated in PTFE or PFA (a thin polymer coating over metal ball core) - no metal exposed to medium, no cavity between ball and seat, no medium retention. (b) Cavity-free seat design - seats are designed to fill the ball cavity (no gap between ball OD and body cavity), eliminating dead legs where fluid can be trapped. (c) This is critical for hygienic/sanitary service - trapped fluid in standard ball valve cavities can spoil, grow bacteria, or cross-contaminate batches. The hygienic connection principle: (a) SMS (Swedish Standard SMS 11450) - common in Northern European food/dairy, circular nut + gasket. (b) ISO 2852 - international sanitary clamp (tri-clover style), global. (c) DIN 11851 - German dairy standard, threaded union + gasket. (d) RJT (Ring Joint Type, British) - UK dairy, threaded collar. (e) IDF (Israeli Dairy Federation) - Israeli/middle-east dairy. (f) BPE (Bioprocessing Equipment, ASME BPE) - US pharmaceutical/biotech, high-purity, precise dimensions, surface finish requirements. (g) Each standard has different clamp/coupling dimensions - the valve end is machined to the specified standard for direct compatibility with customer's sanitary piping. The cavity surface finish principle: the body cavity (ball cavity, port, seat pocket) is CNC machined to Ra 0.6μm (arithmetic average roughness 0.6 micrometers) - this is a hygienic-grade finish (standard industrial casting is Ra 3.2–6.3μm; hygienic requires Ra ≤0.8μm; high-purity/pharma Ra ≤0.4μm electropolished). Ra 0.6μm is smooth enough to resist product adhesion and allow effective CIP cleaning, while being cost-effective for general hygienic service. The stem sealing principle: PTFE or graphite packing rings around stem, compressed by packing gland - external stem seal. PTFE for general/corrosive; graphite for higher temperature/fire-safe. The blowout-proof stem principle: stem has larger diameter shoulder at bottom - internal pressure cannot push stem out. The anti-static principle: steel balls/springs between ball-stem and stem-body ensure electrical continuity - static discharged to ground. The API 607 fire-safe principle: metal backup seats behind soft seats + graphite packing - if soft seats destroyed by fire, metal backup maintains containment. The valve can be installed in any orientation, though the ISO 5211 platform/actuator should be positioned upright (or per actuator manual) for manual operation and to prevent water ingress. The valve is for on-off service (and light modulating with actuator positioner) - for continuous high-velocity throttling, verify seat material (PTFE may wear; RPTFE/VITON/PPL better). For hygienic service, specify encapsulated seal, 316L, hygienic connection, Ra 0.6μm (or electropolish), and passivation.
Application Scenarios
• Petroleum & Natural Gas Industry
Oil/gas exploration, gathering, transportation, refining - WCB or 316 body for general/corrosive crude/product, anti-static + API 607 fire-safe for flammable media, ISO 5211 high platform for automated wellhead/process control (pneumatic/electric remote), three-piece in-line maintenance in refinery/plant (fast seat replacement without pipeline shutdown), flange/thread connections, full-port low pressure drop for high-flow transmission, DN15-150 covers process equipment to plant piping.
• Chemical Industry
Acids, alkalis, solvents, corrosive chemical transport, reaction vessel feed, chemical processing - 316L body resists chloride/pitting and aggressive chemicals, PTFE/RPTFE seats chemically inert, three-piece in-line maintenance (fast seat/ball replacement in corrosive service where seals wear faster), ISO 5211 high platform for remote pneumatic/electric actuation in toxic/corrosive areas (operators not near valve), flange/thread connections, zero leakage prevents toxic/corrosive release, explosion-proof actuator optional for flammable chemical areas.
• Hygienic Industry (Food, Beverage, Dairy, Pharma, Cosmetic)
Sanitary processing lines, CIP/SIP, dairy, brewing, beverage, food, pharmaceutical sterile fluids, biotech fermentation, cosmetic - 316L body, encapsulated seal (no cavity retention/dead legs), cavity Ra 0.6μm hygienic (easy CIP, resists adhesion), 7 hygienic connections (SMS/ISO/DIN/RJT/IDF/BPE/tri-clamp) for global sanitary piping, full-port no dead legs, PTFE/RPTFE food-grade seats, 3-A/FDA compliance optional, three-piece easy disassembly for cleaning/inspection, manual or automated for batch process control.
• Water Treatment & Municipal Engineering
Urban water supply/drainage, sewage treatment, water conservancy, desalination, pure water - 316L resists chlorine/chloride (municipal water chlorinated, seawater desalination), three-piece in-line maintenance in underground/valve vaults (no need to excavate/remove entire valve), full-port low pressure drop saves pumping energy, flange/thread connections for municipal piping, ISO 5211 platform for SCADA automated control, IP65/IP67 actuator for outdoor/wet, long corrosion-resistant life in wet/chlorinated environments.
• General & Other Industries
Metallurgy (cooling water, process fluids), light industry, papermaking (pulp/chemicals), power stations (auxiliary water/steam), refrigeration (refrigerants, ammonia), automotive fluid filling, compressed air, inert gas - 304/316L/WCB body per medium, PTFE/RPTFE/VITON/PPL seats per temp/medium, multiple connections (flange/clamp/weld/thread/hygienic), manual or pneumatic/electric via ISO 5211, three-piece easy maintenance, compact for equipment integration, wide pressure-temp range, OEM for equipment manufacturers, replaces one-piece/two-piece valves where in-line maintenance needed.
Quality Assurance
Our Three-piece High-platform Ball Valves are manufactured under an ISO 9001:2015 certified quality management system, with every valve undergoing rigorous inspection and testing at each production stage - because these valves are used in general industrial, chemical, hygienic, and potentially hazardous (flammable/corrosive) pipelines where body leakage, seal failure, or actuator misalignment causes safety hazards, product contamination, and costly downtime.
Raw material control: every body/ball/stem material batch comes with a mill test certificate (MTC EN 10204 3.1) verifying chemical composition and mechanical properties; 304/CF8 verified for 18Cr-8Ni; 316L/CF3M verified for 16Cr-10Ni-2Mo + low carbon (≤0.03%) by PMI spectrometer; WCB verified for tensile/yield/impact; PTFE/RPTFE/VITON/PPL seat materials verified for grade and temperature rating; hygienic gaskets (EPDM/silicone) verified for food-grade compliance (FDA 21 CFR 177.2600); body gasket material verified per pressure/temp.
Body manufacturing: three-piece cast or forged body (center body + left/right bonnets) - investment casting (CF8/CF3M) or sand casting (WCB); solution annealing (austenitic stainless - 1050–1100°C, water quench) to restore corrosion resistance; normalizing (WCB); 100% visual inspection for casting defects; center body cavity, ball pocket, stem bore, ISO 5211 mounting pad (flange size, bolt-hole circle, drive shaft) machined to precise dimensions; left/right bonnets seat pockets, connection ends, bolt holes machined; body mating faces (center-to-bonnet gasket surface) machined flat for gasket sealing; body wall thickness verified per pressure rating; connection ends verified per standard (flange ASME B16.5, thread NPT gauge, hygienic SMS/ISO/DIN/RJT/IDF/BPE gauge/template); ISO 5211 mounting pad verified per ISO 5211 (bolt circle, bolt size, shaft dimension) - critical for actuator interchangeability; for hygienic models, cavity surface polished/CNC machined to Ra 0.6μm and verified by surface roughness tester.
Ball & seat: O-type ball spherical surface precision-machined, ground, polished; ball bore verified for full-port dimension; ball surface finish verified (Ra ≤0.2μm for PTFE seat); encapsulated ball (if option) verified for coating integrity (no pinholes, spark test); PTFE/RPTFE/VITON/PPL seats inspected for dimensional accuracy, material quality, surface finish; ball-to-seat fit verified by blue contact test (≥90%); seat spring verified.
Stem & packing: stem machined, ISO 5211 drive end (square/double-D) verified for actuator engagement; blowout-proof shoulder verified; stem packing (PTFE/graphite) inspected; stem straightness/concentricity verified.
ISO 5211 platform & actuator interface: mounting pad flatness verified; bolt-hole positions verified (coordinate measuring or template); drive shaft dimension verified; actuator mounting test - sample valves mounted with ISO 5211 actuator to verify fit, alignment, and smooth operation (no binding, no misalignment).
Assembly: three-piece body, ball, seats, stem, packing, gaskets, bolts assembled per procedure; body bolts torqued to spec (cross-pattern); ball rotation tested - smooth 90° without binding; manual handwheel operation tested; ISO 5211 actuator mount test (sample); encapsulated seal verified (no cavity gap, per design).
Pressure testing: 100% hydrostatic shell test at 1.5× rated pressure - zero visible leakage (critical for three-piece body gasket seals); 100% seat leak test at 1.1× rated pressure - soft seat ANSI Class VI (no visible bubbles); body gasket leak test - verify no leakage at center-bonnet joints (three-piece has two extra gasket joints vs one-piece/two-piece); hygienic models - surface finish inspection (Ra), passivation (citric/nitric), clean packaging; encapsulated seal models - cavity retention test (verify no trapped fluid).
Function testing: full-port flow resistance verified (Cv); actuation torque measured; anti-static verified (≤10Ω); fire-safe metal backup seats verified present; hygienic connection gasket fit verified.
Coating & marking: exterior - stainless natural finish (standard) or electropolish; WCB epoxy paint; valve permanently marked with material, pressure, size, seal type, connection, ISO 5211 mounting size, and hygienic designation.
Documentation: shipped with hydrostatic test report, material certificate (MTC 3.1), seal material certificate, hygienic surface finish report (if hygienic), ISO 5211 mounting verification (if required), dimensional inspection report, and installation/operation/maintenance manual including three-piece disassembly procedure, bolt torque values, ISO 5211 actuator mounting, hygienic CIP guidelines, and seal replacement.
Warranty: 18 months from shipment or 12 months from installation (valve body); pneumatic/electric actuator 12 months (per actuator manufacturer); extended warranty and third-party inspection (BV, SGS, TUV) available.
FAQ
Q: What is the difference between one-piece, two-piece, and three-piece ball valves, and why choose three-piece?
A: Ball valves are categorized by body construction - one-piece, two-piece, and three-piece - they differ in disassembly, maintenance, size range, and cost: One-piece (single-piece) ball valve: - Construction: body cast/machined as a single unit (no body bolts/gaskets). - Advantages: smallest, lightest, lowest cost, no body gasket leak points, rigid. - Disadvantages: cannot be disassembled - internal parts (ball/seats) not accessible; if seal fails, entire valve replaced; limited to small sizes (typically DN15–50, 1/4"–2"). - Best for: small-bore, low-cost, non-critical applications (compressed air, water, general utility) where valve replacement is acceptable. Two-piece ball valve: - Construction: two body halves bolted together (one body joint, one gasket set). - Advantages: can be disassembled (one side removable), lower cost than three-piece, available in wide size range (DN15–300+). - Disadvantages: disassembly requires removing valve from pipeline (or at least disconnecting one end); only one side easily accessible (the other seat is harder to reach); body joint can leak if bolts loosen. - Best for: general-purpose, medium-size, standard maintenance (DN15–200), where occasional maintenance is needed but in-line access is not critical. Three-piece ball valve: - Construction: center body + left/right bonnets, bolted together (two body joints, two gasket sets). - Advantages: in-line maintenance - center body (with ball/seats/stem) removable without disconnecting pipeline (bonnets stay on pipe); both seats fully accessible; fast seat/ball/stem replacement; better for large sizes (DN50+); easier to maintain in hard-to-reach locations. - Disadvantages: slightly larger/heavier/more expensive (more parts, more gaskets, more bolts); two body gasket joints (potential leak points, though properly torqued gaskets are reliable). - Best for: critical process, high-cycle, large-size (DN≥50), hard-to-reach, or hygienic applications where fast in-line maintenance is required and downtime is costly. Why choose three-piece (this valve): (a) In-line maintenance - if your valve is in a critical process line, underground vault, elevated piping, or hard-to-reach location, three-piece allows maintenance without removing the valve (saves hours of downtime vs two-piece). (b) Frequent seal replacement - in corrosive/abrasive media where seats wear regularly, three-piece allows fast seat change. (c) Large sizes DN≥50 - three-piece is easier to manufacture/maintain in larger sizes; one-piece not available, two-piece maintenance becomes cumbersome. (d) Hygienic/sanitary - three-piece allows full disassembly for cleaning/inspection (critical for food/pharma batch changeover); encapsulated seal option. (e) Future automation - this valve's ISO 5211 high platform + three-piece body makes it a versatile workhorse (manual now, automation later, easy maintenance). Selection guide: - DN≤25, non-critical, low-cost: one-piece. - DN15–200, general purpose, standard maintenance: two-piece (lower cost). - DN≥50, critical process, frequent maintenance, hygienic, hard-to-reach: three-piece (this valve). - If unsure for DN50–100: three-piece is the safer choice (only ~20–30% more than two-piece, saves much more in downtime). Important for three-piece: (a) Body gasket maintenance - three-piece has two gasket joints; use proper gaskets (spiral-wound/PTFE per medium/temp) and torque bolts to spec (cross-pattern) to prevent leakage. (b) Bolt material - stainless bolts for stainless body (avoid galvanic corrosion); carbon steel bolts for WCB body. (c) In-line disassembly procedure - relieve pressure, drain valve, remove body bolts, lift center body vertically (support the center body - it can be heavy for DN≥100), inspect/replace, reassemble, torque, test. When ordering, specify your size, application, and maintenance requirements - we will recommend one-piece/two-piece/three-piece accordingly. For most industrial/hygienic/critical applications DN≥50, three-piece is recommended.
Q: What is ISO 5211 high platform, and how does it help with actuator mounting?
A: ISO 5211 is an international standard for valve actuator mounting interfaces (officially ISO 5211:2017 "Industrial valves - Part-turn actuator attachments") - it defines the dimensions of the mounting flange, bolt-hole pattern, and drive shaft for quarter-turn valve actuators (pneumatic, electric, hydraulic). What the high platform includes: (1) Mounting flange: a flat pad on top of the valve body with standard bolt-hole circle diameter and bolt size/count per torque rating. (2) Drive shaft: the valve stem top extends through the pad with a standard dimension (square or double-D) to engage the actuator output shaft. (3) Standard sizes: ISO 5211 defines F03 through F25 mounting flanges (F03 smallest, F25 largest) - each corresponds to a torque range and bolt pattern. For example: F03/F04 = ~15–50N·m (small DN15–25); F05/F07 = ~50–200N·m (DN32–50); F07/F10 = ~200–600N·m (DN65–100); F10/F12 = ~600–1500N·m (DN125–150). (4) This valve's high platform: the top pad is machined to the appropriate ISO 5211 size per valve DN/torque - so any ISO 5211-compliant actuator (of matching F-size) bolts directly on. Benefits of ISO 5211 high platform: (a) Direct mount - no bracket: the actuator bolts directly to the valve pad - no custom bracket, no coupling, no adapter. This reduces parts, cost, and installation time. (b) Precise alignment: the standard interface ensures the actuator output shaft and valve stem are concentric and aligned - no misalignment (which causes side loading, wear, binding, and premature failure). (c) Interchangeability: any brand of ISO 5211 actuator fits - customers can choose their preferred actuator (e.g., Auma, Rotork, Emerson, local brands) without valve modification. (d) Manual-to-automation upgrade: the valve ships with a manual handwheel/lever on the ISO 5211 pad. To upgrade to pneumatic/electric: remove handwheel (4 bolts), mount actuator (4 bolts), connect air/power - done in minutes. No valve modification, no piping change. (e) Spare parts standardization: one valve body works for manual, pneumatic, or electric service - reduces spare valve inventory. (f) Field replaceable actuator: if actuator fails, swap with any ISO 5211 actuator - no custom parts. How to select actuator for ISO 5211 valve: (1) Determine required torque (valve size × pressure × safety factor 1.5–2×). (2) Match ISO 5211 F-size (e.g., DN50 PN16 ~100N·m → F05/F07). (3) Choose actuator type: pneumatic (rack-pinion/scotch-yoke, double-acting/single-acting), electric (on-off/modulating, voltage), hydraulic. (4) Verify actuator has ISO 5211 bottom flange (most modern actuators do). (5) Mount directly - bolt on, connect. Manual operation on high platform: the manual handwheel/lever also mounts on the ISO 5211 pad (via a manual operator with ISO 5211 bottom flange) - so even manual configuration uses the standard interface. Compared to non-standard mounting: valves without ISO 5211 have a bare stem or custom pad - mounting an actuator requires a custom bracket (fabricated per valve), a coupling (to connect actuator shaft to valve stem), and often alignment shims. This is more expensive, less precise, and not interchangeable. Important: (a) Verify F-size: the valve's ISO 5211 pad size must match the actuator's ISO 5211 flange size (F05 valve needs F05 actuator - an F07 actuator will not bolt on). We specify the F-size per valve model. (b) Drive shaft: verify stem drive (square vs double-D) matches actuator output - most ISO 5211 actuators accept both with an adapter insert. (c) Actuator torque: even if F-size matches, actuator must provide sufficient torque (F-size is a range - choose actuator with torque ≥ required). (d) Hygienic/stainless: for hygienic service, the mounting pad may have a stainless finish; for WCB body, painted. When ordering, if you plan to use a specific actuator brand/model, provide the actuator's ISO 5211 F-size and torque - we will confirm compatibility. If you want the valve supplied with actuator mounted, specify actuator type (pneumatic/electric), voltage/signal, and torque - we will mount and test.
Q: What hygienic options are available, and which hygienic connection standard do I need?
A: This valve offers extensive hygienic/sanitary options for food, beverage, dairy, pharmaceutical, biotech, and cosmetic applications. Hygienic configuration options: (1) Body material: 316L (CF3M) - preferred for hygienic (low carbon, weldable, corrosion-resistant, high-purity). 304 for less critical food/water. (2) Encapsulated seal: ball fully encapsulated in PTFE/PFA, or cavity-free seat design - eliminates valve cavity dead legs (no trapped fluid, no bacteria growth, no cross-contamination). This is the most important hygienic feature (standard ball valves have a cavity between ball and body that traps fluid). (3) Cavity surface finish: CNC machined Ra ≤0.6μm (standard hygienic) - smooth, easy CIP cleaning. Optional electropolished Ra ≤0.4μm (high-purity/pharma/semiconductor). (4) Hygienic connections: 7 standards available (see below). (5) Seats: PTFE or RPTFE (chemically inert, food-grade, easy to clean). (6) Gaskets: EPDM or silicone (FDA 21 CFR 177.2600 compliant) for hygienic connections. (7) Passivation: citric or nitric acid passivation - removes free iron, enhances chromium oxide film, ensures clean corrosion-resistant surface. (8) Cleaning/packaging: hygienic models cleaned, rinsed with purified water, bagged/capped. (9) Certification: 3-A (US food/dairy), FDA (food contact), EHEDG (European hygienic), ASME BPE (biopharm) - specify which your project requires. Hygienic connection standards (7 options): (a) SMS (Swedish Standard SMS 11450) - common in Northern Europe (Sweden, Germany, Netherlands) food/dairy; circular union nut + gasket, easy to assemble. (b) ISO 2852 (also called tri-clover / tri-clamp international) - global standard, clamp + gasket, most common worldwide, quick-disconnect. (c) DIN 11851 - German dairy/food standard, threaded union + gasket, common in Germany/Central Europe. (d) RJT (Ring Joint Type, also called IDF in UK) - British dairy standard, threaded collar, common in UK/Australia. (e) IDF (Israeli Dairy Federation) - Israeli/Middle East dairy standard, similar to RJT but different dimensions. (f) BPE (ASME BPE - Bioprocessing Equipment) - US pharmaceutical/biotech standard, high-purity, precise dimensions, surface finish and material traceability requirements, for biopharmaceutical. (g) Tri-clamp (3-A style) - US food/dairy (3-A Sanitary Standards), clamp + gasket, similar to ISO 2852 but 3-A certified dimensions. Which connection standard do I need? - United States: tri-clamp (3-A) for food/dairy; BPE for pharmaceutical/biotech. - United Kingdom/Australia: RJT for dairy; tri-clamp for general food. - Germany/Central Europe: DIN 11851 for dairy; tri-clamp for general. - Northern Europe (Sweden/Netherlands): SMS for dairy/food. - Israel/Middle East: IDF for dairy. - Global/international project: ISO 2852 (tri-clamp) - most widely recognized, available globally. - Pharmaceutical/biotech (any region): BPE (US) or ISO 2852 with BPE dimensions - high-purity. Important: (a) Connection standard must match your existing piping - each standard has different clamp/coupling dimensions (they are NOT interchangeable). Verify your piping standard before ordering. (b) Encapsulated seal is critical for hygienic - standard (non-encapsulated) ball valves have a cavity that traps fluid and is NOT suitable for hygienic batch processes (fluid spoils/cross-contaminates). Always specify encapsulated seal for food/pharma. (c) Surface finish: Ra 0.6μm is standard hygienic; for high-purity pharma/semiconductor, specify electropolished Ra ≤0.4μm. (d) CIP/SIP compatibility: PTFE/RPTFE seats and EPDM/silicone gaskets are CIP/SIP compatible (resist most cleaning chemicals and steam to 121–150°C). For SIP >150°C, verify gasket material (silicone to 200°C, EPDM to 150°C). (e) No threads in product contact - hygienic connections (clamp/union) have no internal threads in the wetted path (threads trap product). When ordering for hygienic/food/pharma, specify: 316L body, encapsulated seal, hygienic connection standard (SMS/ISO/DIN/RJT/IDF/BPE/tri-clamp), surface finish (Ra 0.6μm or electropolish), gasket material (EPDM/silicone), certification (3-A/FDA/EHEDG/BPE), passivation, and SIP temperature - we will configure the hygienic version and provide material/surface finish certificates.
Q: What pressure/temperature can this valve handle, and what seal do I need?
A: This valve's pressure and temperature capability depend on size, connection, body material, and seal material. Pressure: - Standard: PN1.0–2.5MPa (Class 150–300, 1000WOG) - for flange, clamp, weld, thread, and hygienic connections. - Custom higher pressure: available on request (e.g., PN4.0–6.4MPa / Class 400–600 for specific sizes). - Note: the original catalog lists "8-20 Bar, 1.6MPa, 150LB/300LB, 1000 WOG" - these are equivalent/overlapping ratings (8–20bar = 0.8–2.0MPa; 1.6MPa = 16bar; Class 150 ≈ 20bar;Class 300 ≈ 50bar;1000WOG ≈ 69bar for water/oil/gas at ambient). The consolidated standard rating is PN1.0–2.5MPa (Class 150–300, 1000WOG) - verify exact pressure per your size/connection when ordering. - Pressure is derated at higher temperature (ASME B16.34). Temperature: - -29°C to 180°C (depending on seal material): - PTFE: -29°C ~ 180°C - general, excellent chemical resistance, zero leakage. Most common. May cold-flow above 180°C. - RPTFE (reinforced PTFE): -29°C ~ 180°C (similar temp to PTFE, but higher pressure/wear capability). - VITON (FKM/fluorocarbon): -20°C ~ 200°C - oil/hydrocarbon/fuel resistant, high-temp; NOT for steam/strong acids/alkalis (attacked). - PPL: up to ~220°C - saturated steam, thermal oil, higher temperature. - Note: body material (304/316L/WCB) can handle higher temperature, but seat seal is the limiting factor. For >220°C, need metal hard seal (not standard for this valve - contact us for high-temp metal seal version). Seal selection guide: - Water (cold/hot), glycol, dilute acids/alkalis, general chemical: PTFE (most versatile, ≤180°C). - Higher pressure/wear, water/oil, general: RPTFE (reinforced, better than PTFE for pressure/wear). - Oil, petroleum, fuel, hydrocarbon, high-temp (≤200°C): VITON (oil-resistant - PTFE swells in some oils? No, PTFE is oil-resistant too, but VITON has better high-temp oil resistance and lower permeability). - Steam 100–220°C, thermal oil: PPL (high-temp stable; PTFE may degrade with repeated steam cycling). - Food/pharma (water/steam/CIP): PTFE or RPTFE (food-grade, chemically inert; verify FDA compliance). - Ozone, strong oxidizers: PTFE (VITON may be attacked by ozone/strong oxidizers). - Strong acids (HCl, H2SO4 dilute): PTFE/RPTFE (excellent). - Solvents (most organic): PTFE/RPTFE (resists almost all solvents). - Refrigerants (ammonia, Freon): PTFE or VITON (per refrigerant compatibility). Important: (a) Do not exceed seal temperature - PTFE above 180°C cold-flows; VITON above 200°C degrades; PPL above 220°C degrades. (b) For >220°C, this standard valve (PTFE/RPTFE/VITON/PPL) is not suitable - use our high-temperature ball valve with metal hard seal (to 800°C/1200°C). (c) For cryogenic (<-29°C), use low-temp seal (special PTFE or metal) - standard PTFE/RPTFE may become brittle below -29°C. (d) VITON is NOT for steam - VITON degrades in steam/hot water above ~100°C (use PTFE/PPL for steam). (e) VITON is NOT for strong acids/alkalis - use PTFE. (f) Pressure-temperature derating: at high temperature, pressure rating decreases - verify combined pressure-temperature per ASME B16.34. When ordering, specify your medium, maximum pressure, maximum temperature, and connection - we will recommend the appropriate seal (PTFE/RPTFE/VITON/PPL) and verify pressure-temperature rating.
Q: Can this valve be automated (pneumatic/electric), and how do I select the actuator?
A: Yes - this valve's ISO 5211 high platform is specifically designed for direct actuator mounting. The valve is typically supplied with manual handwheel/lever (standard), but can be supplied with or field-upgraded to pneumatic or electric actuator. Actuation options: (1) Manual (standard): handwheel or lever mounted on ISO 5211 pad - for on-off manual operation. (2) Pneumatic: rack-pinion or scotch-yoke pneumatic actuator, double-acting (air-to-open/close) or single-acting spring-return (fail-safe), with solenoid valve (on-off) or positioner (4-20mA modulating). Fast response (0.5–5s), high torque, intrinsically safe for hazardous areas (no electrical at actuator). (3) Electric: quarter-turn electric actuator, on-off (limit switches) or modulating (4-20mA/0-10V), voltage 24V DC/110V/220V AC/380V, with manual override. Precise modulating, no compressed air needed, quieter. (4) Hydraulic (less common): hydraulic actuator for very high torque / high pressure. How to select actuator: (1) Determine required torque: valve torque depends on size, pressure, medium, and seal. Typical (approximate, safety factor 1.5–2×): DN15–25 → 15–100N·m; DN32–50 → 50–200N·m; DN65–80 → 200–600N·m; DN100–150 → 600–2000N·m. High pressure/corrosive/sticky media increase torque. (2) Match ISO 5211 F-size: the valve pad has a specific F-size (F03–F12 for DN15–150). The actuator must have the matching ISO 5211 bottom flange. (3) Choose actuator type: - Pneumatic if: fast response needed, have compressed air, hazardous area (intrinsically safe), high torque in compact size, fail-safe spring-return needed. - Electric if: precise 4-20mA modulating, no compressed air, quiet operation, DCS/PLC electrical integration, large-bore high torque. - Manual if: infrequent operation, no power/air available, low cost. (4) Choose control mode: on-off (solenoid for pneumatic, switch for electric) or modulating (positioner 4-20mA for pneumatic, 4-20mA/0-10V for electric). (5) Choose protection: IP65/IP67 (outdoor/washdown); explosion-proof Exd II BT4 (hazardous area - for electric actuator; pneumatic is intrinsically safe but solenoid must be explosion-proof). (6) Accessories: solenoid valve, positioner, limit switch, air filter-regulator (pneumatic); position feedback, heater (electric). Field upgrade from manual to automated: (1) Remove manual handwheel (4 bolts on ISO 5211 pad). (2) Mount actuator (4 bolts) - direct fit, no bracket. (3) Connect air (pneumatic) or power (electric). (4) Test operation. This takes ~15–30 minutes, no valve modification, no piping change. Important: (a) Verify ISO 5211 F-size - valve pad and actuator flange must match (F05 valve → F05 actuator). (b) Torque margin - actuator torque should be 1.5–2× required valve torque (for safety, and to overcome stiction after long periods closed). (c) Fail-safe - for emergency shutdown, choose single-acting pneumatic (spring-return) or electric with fail-safe (battery/spring). (d) Hygienic areas - actuator mounted above valve (not in product area); stainless actuator option for washdown. (e) High-cycle - for >1000 cycles/day, verify actuator cycle life and seat wear (PTFE may wear; RPTFE better). When ordering, specify: actuation type (manual/pneumatic/electric), if pneumatic: double/single-acting, control (on-off solenoid / 4-20mA positioner), air supply; if electric: voltage, control (on-off / 4-20mA modulating), protection (IP), explosion-proof; and required torque/F-size if you have a specific actuator. We will supply valve with actuator mounted and tested, or valve with manual handwheel for later field upgrade.
Q: What sizes, pressures, materials, connections, actuators, certifications, and warranty are available?
A: Size: DN15–DN150 (1/2"–6"), customizable for larger sizes. Pressure: PN1.0–2.5MPa (Class 150–300, 1000WOG) standard; customizable higher pressure (PN4.0–6.4MPa / Class 400–600). Temperature: -29°C~180°C (PTFE -29~180, RPTFE -29~180, VITON -20~200, PPL to 220 - seal is temperature-limiting factor). Body material: 304 Stainless Steel (CF8), 316L Stainless Steel (CF3M), Cast Steel (WCB). Ball & stem material: 304/316 Stainless Steel. Seal material: PTFE, RPTFE (reinforced), VITON (FKM), PPL. Encapsulated seal: Available (hygienic - no cavity retention). Cavity surface finish: CNC machined Ra 0.6μm (hygienic grade); electropolished Ra ≤0.4μm optional (high-purity). Stem packing: PTFE or graphite. Body gasket: Spiral-wound, PTFE, or metal (per pressure/temp). Connection: Flanged RF (ANSI B16.5/EN 1092/DIN), Clamp, Weld (BW/SW), Thread FNPT, Hygienic (SMS, ISO 2852, DIN 11851, RJT, IDF, BPE, tri-clamp). Port design: Full Port (standard). Valve core: O-type spherical ball, approximate quick-opening. Flow configuration: 2-way. Body construction: Three-piece (center body + left/right bolted bonnets). Mounting platform: ISO 5211 standard high platform (direct actuator mount). Actuation: Manual handwheel/lever (standard), Pneumatic (rack-pinion/scotch-yoke, double/single-acting), Electric (on-off/4-20mA modulating), Hydraulic (optional). Actuator voltage (electric): 24V DC, 110V AC, 220V AC, 380V (customizable). Actuator control: On-off (limit switches) / Modulating (4-20mA/0-10V). Actuator protection: IP65 (standard), IP67 (optional); explosion-proof Exd II BT4 (electric, optional). Anti-static: Yes (ball-stem-body continuity). Fire-safe: API 607 (metal backup seats + graphite packing). Blowout-proof stem: Yes (bottom-retained). Leakage: Soft seat ANSI Class VI (zero visible leakage). Design standard: API 608, ASME B16.34, ASME B16.10, ASME B16.5; ISO 5211 (mounting). Face-to-face standard: ASME B16.10, API, DIN, GB (per valve standard). Flange standard: ASME B16.5, EN 1092, DIN, GB/T 9113, JIS. Test standard: API 598 (shell 1.5× rated, seat 1.1× rated). Certification: ISO 9001, CE; API 607 fire-safe; 3-A/FDA/EHEDG/BPE hygienic optional. Passivation: Citric/nitric acid (hygienic/corrosion optional). Applicable medium: Water, oil, steam, gas, corrosive chemicals, food-grade media, hygienic fluids. Application: Petroleum & natural gas, chemical, hygienic (food/beverage/dairy/pharma/cosmetic), water treatment & municipal, metallurgy/light industry/papermaking/power/refrigeration/automotive. Service life: 5–10+ years normal service (with maintenance). Warranty: 18 months from shipment or 12 months from installation (valve body); pneumatic/electric actuator 12 months. MOQ: 1 piece standard; custom hygienic/large-bore minimum 1 piece project-based. Lead time: standard 20–35 days; custom hygienic/actuator-mounted/large-bore 30–50 days. Payment: T/T 30% deposit + 70% before shipment, L/C at sight. FOB: Shanghai/Ningbo. OEM/ODM: private labeling, custom materials (special alloys), custom connections (hygienic standards), hygienic surface finish/electropolish, encapsulated seal, actuator integration (pneumatic/electric), custom pressure, custom paint. Spare parts: seat kit (PTFE/RPTFE/VITON/PPL), ball, stem, packing, body gaskets, bolts, actuator seal kit. Please provide size, pressure, medium, max temperature, body material (304/316L/WCB), connection (flange/clamp/weld/thread/hygienic standard), seal material, actuation (manual/pneumatic/electric), hygienic options (encapsulated seal, surface finish, certification), and any special options when requesting a quotation.
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| Item | Specifications |
|---|---|
| Product Model | Three-piece High-platform Ball Valve |
| Valve Type | Quarter-turn Ball Valve - on-off and light modulating, three-piece split body, ISO 5211 high mounting platform, general industrial/hygienic service |
| Body Construction | Three-piece split body - center body + left/right bolted bonnets (in-line maintenance, center body removable without pipeline disconnection) |
| Mounting Platform | ISO 5211 standard high platform - direct-mount pneumatic/electric/hydraulic actuator, no bracket needed; manual handwheel standard, field-upgradable |
| Ball Design | O-type Spherical Ball, full-port, approximate quick-opening flow characteristic |
| Stem Design | Blowout-proof stem (bottom-retained), ISO 5211 drive end (square/double-D), anti-static |
| Port Design | Full Port (standard) |
| Encapsulated Seal | Available (hygienic option - no cavity retention/dead legs) |
| Nominal Diameter | DN15–DN150 (1/2"–6"), customizable larger |
| Nominal Pressure | PN1.0–2.5MPa (Class 150–300, 1000WOG) standard; customizable higher (PN4.0–6.4MPa / Class 400–600) |
| Working Temperature | -29°C ~ 180°C (PTFE/RPTFE -29~180°C, VITON -20~200°C, PPL to 220°C - seal is temperature-limiting factor) |
| Applicable Medium | Water, oil, steam, gas, corrosive chemicals, food-grade media, hygienic fluids |
| Connection Mode | Flanged RF (ANSI B16.5/EN 1092/DIN), Clamp, Weld (BW/SW), Thread FNPT, Hygienic (SMS, ISO 2852, DIN 11851, RJT, IDF, BPE, tri-clamp) |
| Flow Characteristic | Approximate quick-opening (O-type ball) |
| Action Range | 0°–90° |
| Driving Mode | Manual handwheel/lever (standard), Pneumatic (rack-pinion/scotch-yoke, double/single-acting), Electric (on-off/4-20mA modulating), Hydraulic (optional) |
| Actuator Voltage (electric) | 24V DC, 110V AC, 220V AC, 380V (customizable) |
| Actuator Control | On-off (limit switches) / Modulating (4-20mA DC or 0-10V DC) |
| Actuator Protection | IP65 (standard), IP67 (optional); explosion-proof Exd II BT4 (electric, optional) |
| Valve Body Material | 304 Stainless Steel (CF8), 316L Stainless Steel (CF3M), Cast Steel (WCB) |
| Ball & Stem Material | 304/316 Stainless Steel |
| Seat Seal Material | PTFE, RPTFE (reinforced), VITON (FKM), PPL |
| Hygienic Gasket Material | EPDM, Silicone (FDA 21 CFR 177.2600, for hygienic connections) |
| Stem Packing Material | PTFE (standard), Graphite (high-temp/fire-safe option) |
| Body Gasket | Spiral-wound, PTFE, or metal (per pressure/temp) |
| Cavity Surface Finish | CNC machined Ra ≤0.6μm (hygienic grade); electropolished Ra ≤0.4μm optional (high-purity) |
| Passivation | Citric/nitric acid (hygienic/corrosion optional) |
| Sealing Class / Leakage | Soft seat ANSI Class VI (zero visible leakage) |
| Anti-Static | Yes - ball-stem, stem-body continuity (≤10Ω) |
| Fire-Safe | API 607 - metal backup seats, graphite packing |
| Blowout-Proof Stem | Yes - bottom-retained shoulder |
| Design Standard | API 608, ASME B16.34, ASME B16.10, ASME B16.5; ISO 5211 (mounting) |
| Face-to-Face Standard | ASME B16.10, API, DIN, GB (per valve standard) |
| Flange Standard | ASME B16.5, EN 1092, DIN, GB/T 9113, JIS |
| Test Standard | API 598 (shell 1.5× rated, seat 1.1× rated) |
| Certification | ISO 9001, CE; API 607 fire-safe; 3-A/FDA/EHEDG/BPE hygienic optional |
| Service Life | 5–10+ years normal service (with maintenance) |
| Installation Orientation | Any orientation; actuator/handwheel upright recommended |
| Spare Parts | Seat kit (PTFE/RPTFE/VITON/PPL), ball, stem, packing, body gaskets, bolts, actuator seal kit |
| Warranty | 18 months from shipment or 12 months from installation (valve body); pneumatic/electric actuator 12 months |







